Sustainable green engineering design and manufacturing are changing every aspect of our life. This is because the climate is changing and customers are demanding sustainable green products and processes. Since many methods, designs and systems have to be changed, this is a complex field of integrated science and engineering, and we are only at the beginning... Sustainable green engineering has already attracted a wide area of research topics, including all aspects of energy management in every process step throughout the system's lifecycle, renewable energy creation and storage, all sorts of waste reduction methods, new approaches to risk analysis and customer requirements analysis, new biodegradable materials, sustainable non-toxic manufacturing processes and machinery, new levels of optimization in control systems, advanced digital design/manufacturing system simulation methods, sustainability statistics, human and machine error prevention, reuse, recycling, and others. In this paper we offer an overview, as well as some methodology and concrete results.